cameron ball valve greasing procedure
4. The best results. CAMERON GROVE FACILITY began the production of ball valves in the early 70's. CAMERON GROVE FACILITY ball valves have been employed in a number of important oil and gas pipelines in several countries both in Europe and in other parts of the world. 0000106422 00000 n
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Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). %PDF-1.4
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If your plant contains processing equipment made in the U.S., youll want to source ball valves from domestic manufacturers and suppliers. /MWFOForm Do One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. 0000102606 00000 n
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_7oO?7u Ball valves used in high-pressure or high-cycle settings will need to be serviced or replaced more frequently than those in lower-pressure applications. CAMERON T31 Fully Welded Body Ball Valves satisfy ASME 150 through 2500 (PN 20 through PN 420) and API 2000 through 10000 standards. As the name suggests, preventative or predictive maintenance should begin long before you detect any issues with your ball valves. 0000113022 00000 n
And they are widely used on electronic, pharmaceutical, food processing, packaging, medical and automotive industries. Seal kits are available for Balon Series "LM" and "LS" ball valves. Ball valves come in one-, two- and three-piece designs, the first two of which do not allow for maintenance and must be replaced when components fail. The Benefits of Threaded Ball Valves Threaded Ball Valve Connections (Straight vs. 0000206353 00000 n
ORBIT VALVE A DIVISION OF COOPER CAMERON VALVES P.O. ALWAYS attach Adapter to the valve fitting prior to injecting, Routine maintenance often consists of topping-up the lubricant/ sealant in the, valve sealant system. Flanged Floating Ball. 0000107792 00000 n
I really found this to much informatics. Most ball valves are designed to be maintenance-free and are intended to eventually be replaced rather than repaired. At this stage, you should make sure that the lube is being injected directly into the valve and that there . %%EOF
hbbd``b`$ ^X Yez@c Safer one piecefittings reduce the pipeline operators risk of liability. Refer to the ball valve lubrication quantity below. <<
Lubricating & Sealing (periodic scheduled maintenance) endobj
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A routine program of draining the valve body is the best approach to increasing the effective life of the valve. 1 - Create a valve system map. If the pressure climbs up significantly, stroke the valve and see if it goes down. endstream %%EOF
Gate valve (20 pages) Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual Fully welded body ball valve (20 pages) Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual Cryogenic three piece ball valve (5 pages) <<
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Suitable for natural gas, hydrocarbons, LPG's, sour crude, sour gas, CO2, gasoline and water. And the valve should be followed seat arrangement our technicians encounter this type of repair is very and. Valve technician, Instrumentation Technician, Zhejiang ANIX valve co.,ltd. Purge the cleaner by injecting an equal amount of lubricant or sealant. When attempting to seal a valve, if leakage persists, check the valve. Ball Valve sizes 14 in. One of the most trusted valves in the petroleum Engineered for heavy-duty service and minimal industry, the CAMERON T31 Fully Welded Body Ball maintenance, the CAMERON T31 Fully Welded Valve combines the strength of forged components Body Ball Valve is commonly selected for a with a lightweight and compact spherical design. B4-D valves are made of three components: a central body and two side closures connected to the . Service Personnel are available to assist you with Valve Maintenance Programs. Essentially a ball valve is composed of an outer shell, a ball with a hole in it, and an actuator such as a handle. (&r$2=tb:\ {vLr\y0vMHlXnX,'b+kEv>e
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, Our FLSR Ball-Screw-Operated (BSO) Manual Gate Valves are fully designed, manufactured, and tested in accordance with API 6A, API Q1, and NACE MR-01-75 standards, with strict quality control conforming to ISO . or O.D., Open valve with 1 inch opening in bore. . (350 mm) and larger, the Cameron Fully Welded Ball Valve incorporates the exclusive rotating seat feature. Clean your ball valves at least once a year, and more frequently if the plant environment contains lots of dirt or dust. Wynn Plaza Hotel Las Vegas - MapyROA map showing Wynn Plaza Hotel Las Vegas in Las Vegas, NV. Pressure classification (ASME/ANSI 600 lb, API 3000 psi). 0000200681 00000 n
Prior installation, the pipe must be cleaned; 2. 64 0 obj
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The good news is that the actuator (which is typically the more expensive component in an actuated valve assembly) will normally outlast the ball valve. Reactive Maintenance Services. Quality aside, its best to buy ball valves from domestic sources to ensure longevity and prevent premature replacements. 13 0 R /BitsPerComponent 8 /Filter /FlateDecode >> The problems havetaken many years to develop, it may take a few hours or even days toget some of the more difficult valves working properly again. 42 0 obj
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Number the valves on the map, and then create a guidebook that shows the size, type, location description, and related notes. Greasing on Ball Valves Valve Seat Leaks Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). 0000144455 00000 n
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8 'G~3#W+x-"7`q i? ONLINE GREASING / SEALANT LUBRICATING ON BALL VALVE. (z87G? Ideal for use on valves with plugged sealant, fittings, seat leakage problems or valves which are hard-to-turn. Visit: www.xinyipneumatic.com, Wow, What a Excellent post. sales representative to obtain maintenance procedures. 42 21
3) Replace the cap slowly until the ball in the fitting is unseated and the pressure trapped by the backseating process is released. Maintenance procedures differ, but many manufacturers recommend regular visual inspection for clogs, blockages, and wear, as well as valve testing every six to 12 months. 0000199580 00000 n
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Looking for a replacement part or a specific model? 0000073358 00000 n
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Long neck, lug body, 175 psi cold working pressure, 2 to 24-inch sizes. !B<5> << /Length 5 0 R /Filter /FlateDecode >> 0000196540 00000 n
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The best practice is to follow the manufacturers recommendations or if the valve is working properly do not apply grease. HWYo6~S
4|l`!p$F!z# Lubrication also helps increase the effectiveness of the valve seals, provided its applied properly. Inject approximately 1 ounce of lubricant/ sealant per inch of valve size into each, Example: 10 ball valve x 2 seat rings = 20 ounces lubricant/ sealant. 2.1 The ball valve can be installed with flow in either direction. 1. /R0 gs endobj 3. 90 three-port ball valve designed to maintain bubble-tight performance when used as a diverter or as a selector valve. For this reason, three-piece ball valves are favored for high-cycle and high-pressure applications that subject the seal components to lots of wear and tear. Flushing & Sealing. Start a conversation with the team today, and wed be happy to help. Read the original maintenance manual supplied with the valve forspecific details regarding safe valve maintenance routines. 4. /Names << /Dests 41 0 R>>
Valves which hang up, are hard-to-turn or do not seal properly usually requirecleaning. startxref
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G;'tv-`zEtEo0 c"YiL.R\%a^IHKIR70~^XyiaiSbYTaVD/iX1uq6[#t4Qf+'5{$SZhaVQ`$G`e Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. /T 699934
`0>F]3ptnEL*LPcK "M{Hp/M7 *FG``v6A>hf)c[KK"#^-'WOOoW[>i]]_qxQw)J N[v3'c1QUd_[92SuFo=n"rLR\+FfhcD)h+Id}.f}>y`nfKd R9qnvzgCL/S"F[Hl{-T7. Some valve manufacturers install this type at the factory. After valve is tested and drift is set, it will be prepared to have the body cavity greased. Once the seat is greased, it is a good idea to pump fresh grease into the seat to expel any debris laden grease (see 2.4.3) before cycling the valve to avoid damage to soft seat inserts. 74 0 obj
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FIRE-TESTED FOR SAFETY CAMERON fully welded ball valves can be supplied to API 6FA, API 607 and ISO 10497 standards. . <<
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And grease after each job cameron ball valve greasing procedure water and the vent valve ( U ) the stem area. T0pU\`Zl"HB4zDLX>nScgm{Qj
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Tests prove that periodic lubrication with valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs and down-time. /P 0
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incase there are any requirements ,please send your enquiries to info@val-lubric.com. hUmo6+w Provided the valve is made of durable material, the ability to replace components means that three-piece ball valves can long outlive their one- and two-piece counterparts. 0000112180 00000 n
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are achieved by injecting while the valve is in the full open or full closed position. 2152 Our primary goal is 100% customer satisfaction if you have any questions about keeping your ball valves up and running for years to come, were your go-to source. View catalogue. 0000007663 00000 n
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Left: A manual two-piece ball valve; Right: A manual three-piece ball valve. )L^6 g,qm"[Z[Z~Q7%" Ball valves can be made of stainless steel, brass, bronze, or plastic (PVC). /Length 1080
The actuator sits on top of the valve body and operates the valve via compressed air. CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F, 20 Lb PAIL 700668 Cameron is a leading worldwide provider of flow equipment products, systems and services to oil, gas and process industries. It is what i was searching for.I would like to suggest you that please keep sharing such type of info.Thanks Anix USA, We are Manufacturers of High Pressure Hydraulic Sealant Pump located in Chennai , India. 0000002132 00000 n
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The actions should be smooth without any binding of the stem through full travel. Qf Ml@DEHb!(`HPb0dFJ|yygs{. 0000003573 00000 n
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If there is no physical damage to the seals this will be all that is required. /O 66
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Georges varied experience includes communicating with clients to troubleshoot critical applications, and working alongside top engineers in the industry to promote the latest innovations in automated ball valve design. 0000204084 00000 n
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Lubricating and greasing valves helps to reduce operating torque and protects from seizing when operation is critical. Gate Valves are very easy to use and long lasting when they are installed and maintained correctly. Our team can tell you the exact parts you need based on the application. endstream
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Orbit Valves and Actuators are designed to require a minimum amount of maintenance. 1391 0 obj
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<< /Length 12 0 R /Type /XObject /Subtype /Image /Width 308 /Height 463 /ColorSpace Learn how to properly read a high-pressure, sealant injection gauge (mounted on the pump) to help determine when the sealant, The introduction of heavy sealants provides the ability to achieve a reliable, temporary seal even if more serious seal damage has occurred. The absence of seal rubbing during both opening and closing means easy, low-torque valve operation and long-term reliable performance. 0000146717 00000 n
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For weld end valves, specify I.D. Place the valve in either the fully open or the fully closed position. 0000003008 00000 n
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A high pressure grease gun should be used for valves supplied with ball type grease ttings. Suitable for our 89 Series Ball Valves which are now part of our Serviceable Series. 0000203249 00000 n
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.Otherwise, the pipeline will be pressurized with high-pressure natural gas.The valve must be cycled to the half closed/open position to pressurize the body cavity.valve must xH1#y_ l
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Use in wellhead valves, at pump and compressor, stations and distribution systems. This means that in most cases the valve can be replaced without replacing the existing actuator. Cameron's Portlethen offer Preservation/Storage Warehouse. xref
> E W The handle allows you to control grease and flush flow into the valve. Due to the absence of industry standards many dangerous types of fittingshave been put into service. 2000 is a lubricant ONLY has excellent resistance to liquids. CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. Valve figure number (see chart below). CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. Follow company approvedventing and safety procedures when venting product to atmosphere. y&h~4[Q(CR*t)?2+Q6\PmCuS12+ m> Once the gun has been loaded and the valve is in full open position you can begin greasing. All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. CRYOGENIC THREE PIECE BALL VALVE. endstream
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6. Box 193520 Little Rock, Arkansas 72119 U.S.A. b. 3.1.2.1 Lubricate minimum once a year. Factors That Impact Ball Valve Lifespan 1. Many pipeline ball valves are designed with a body vent fitting in order to allow the maintenance technician to verify the sealing ability of the valve. Double-Acting: Pressurized fluid actuates the valve in both directions. The system temperature/pressure rating will affect the material of your chosen ball valves. For valves supplied with a Stauffer type grease cup, the cup should be checked to assure that it is full so that the grease can be injected by turning the screw cap. When the ball floats due to a pressure differential across the valve, the seals cannot track the ball and leakage can occur. Lube should be injected at a steady pace. The worst-case scenario on a plant floor is a preventable accident that causes injuries or costly repairs. Also ideal for equalizingpressure when servicingwellhead gate valves. Be aware that the closer the medias temperature/pressure rating is to the ball valves rating, the more frequently the valve will need to be replaced. 0000201542 00000 n
Responsibilities. Installation, Operation and Maintenance Manual, Hi-integrity trunnion mounted ball valve (24 pages), 3-24 150/300/600 class triple offset valve (20 pages), Resilient-seated butterfly valve (11 pages), High performance butterfly valve (14 pages), Double block and bleed plug valve (34 pages), Dynacentric high performance Many. 0000232072 00000 n
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Movement of the ball will help dislodge debris and build-up inside the valve. Many ball valve manufacturers will provide an estimate of the expected lifespan of a ball valve, and proper maintenance can certainly extend this range. Each of these ball valve forms offers specific . 0000104489 00000 n
Replace defective or damaged fittings. /T 697585
Learn to read the high-pressure gauge attachedto the pump. 0000199855 00000 n
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Maintenance experts who are properly trained in assessing ball valves can identify potential issues easily and early, thereby lowering your chance of an emergency repair or violating OSHA. Lubrication isn't necessary to effect a seal, only to reduce friction and wear on moving parts. Cameron/Navco B2 C.S. rr'Z[15y11kt#D@^&tKxY*|}:3#$SxpD9v#KI3JtTl9,W/% 0&2z3fDRVO:Q@AgWC$zjN L*^}\m~zuUk_
EL>x.h%4&J;tp (cVHaIUF?24=! NEVER use excessive force or torque when trying to turn a seizedvalve. hb```Df cf`ahf(a`0+aDd7BOx2c%|NA4$
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CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F,. 1. One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. 0000000716 00000 n
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Rm; [!VY.{t1B,kbV[3}y%3ec/!X]ZV^\]R)E/0n-&'Vb5LN Seals are typically the first component to fail in a ball valve, since they are made of much softer material than the valve body. stream
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Preventive Maintenance Services. ts\hzT,S\FBD-eY`] !urt7%A!gy$L7EeB},!&GpGGvvR4Ekz"UGyo;AS0nHR}QCLiY{@n
R% ngCK:&2(A[i?d? Valves for oxygen use are also marked with "free of oil and grease". DISTRIBUTE SEAT WEAR. 0000145552 00000 n
Build the following steps into your maintenance program. Ball Valve Maintenance [Preventative & Scheduled]. $O./ 'z8WG x 0YA@$/7z HeOOT _lN:K"N3"$F/JPrb[}Qd[Sl1x{#bG\NoX3I[ql2 $8xtr p/8pCfq.Knjm{r28?. Inject sufficient quantities of cleaner to displace all of the lubricant/sealant in the valve sealant system*. The CAMERON T30 Series fully welded ball valve is one of the most trusted valves in the petroleum industry. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features Press Copyright Contact us Creators . Video Cedit: fbvalve / CC BY-SA 4.0 . 64 0 obj
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Be careful with trunnion mounted ball valves 100mm (4") and under and in reduced bore 150mm (6") and under as many manufacturers cannot put a sealant injection directly onto each seat such as in the photo shown above (RHS). Procedure. 0000207767 00000 n
Most gases are lethal in high concentrations. hX|WK _ @N5` a#r$qCZ:QTw)J:{lmf{?j?oV6Pj[Ber+_Wk+\D\Vuq/sR_{us/S4qAQ?khneh)Pmz=~{w?Ziw?~yyOSyq:}$2 RXw19*nV%*=?voV; %PDF-1.5
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Some ball valve maintenance can even be performed while the valve is in operation, allowing plant production to continue uninterrupted. 0000200691 00000 n
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We offer two maintenance service programs and they are suitable for ball, plug and gate valves including X-mas trees with seat injection fittings only. The valve combines the strength of forged components with a lightweight and compact spherical . /Root 65 0 R
Three-piece ball valves, however, are designed so that the seats and seals can be removed and replaced quickly and easily without removing the entire valve from the system. All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. endobj
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. View online Operation and maintenance manual for Cameron TBV 2100 Series Control Unit or simply click Download button to examine the Cameron TBV 2100 Series guidelines offline on your desktop or laptop computer. Examine the valve stem for cleanliness and lubrication. Page 3. >kI%\@G1c8cXj$jX_aqK2!QlI)$o`+cJf9VL"$1SM(DLVl)1/8DV_aB$22\~4Jl!&}|w(7}C;)>j;u;aq &j@[>HI)a|tn^_IBqLY4)'%96Uaa1RYcO~OSUqSGyGM~4F. }0GY^~4~5IjffENa^ScSR@zn6T.2#Fc]iLlXW ~lIVzekfV[3}0r[yNtr3:\NhZif4-WyD\ c. Open and close the valve. startxref
9. Ball Valve Maintenance [Preventative & Scheduled], appropriate power source for your application, Cole-Parmer Chemical Compatibility Database, Valve & Pipe Connections Explained: Threaded, Flanged, Welded & More, Gate Valves vs. Ball Valves: How to Pick the Right On/Off Valve for Your Application, Durability in high-pressure, high-volume and high-temperature applications, Versatility in a range of industrial applications, Tightness of nuts, bolts and other hardware, The presence of mineral buildup or corrosion, Position indicator accuracy (even on static valves), Proper exhaustion and air filtration in the area. Every three months if the valve is operated infrequently. For this application it is necessary to note special installation measures. On gear operated valves, . Inspect the grease fitting to ensure it is not leaking or defective. Create a system map showing the location of all your valves. /S 780
A cutaway of a quarter-turn ball valve. Installation in the pipe 1. Routine Maintenance Procedures Applying a small quantity of fresh lubricant / sealant and cycling the valve periodically can add years to the effective service life of the valve. 0000232876 00000 n
In spite of their durability or perhaps because of it ball valves experience significant wear and tear over their lifetime. %
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Page 5: Installation The first in the ball valve industry to offer direct actuator-to-valve mounting. %%EOF
Full valve management services. Excess stem torque may cause the valve stem to bend or breakmaking the valve inoperable. The engineering standards produced by the pipeline company should also include a provision for utilizing a full port ball valve for body bleed purposes instead of a conventional body vent fitting. Three-Port ball valve when venting product to atmosphere selector valve /type /Catalog SuAqo6 ( X/L } % &... % % EOF hbbd `` b ` $ ^X Yez @ c Safer one piecefittings reduce pipeline! ` Zl '' HB4zDLX > nScgm { Qj ; ` ] ZIPPp7_dkW|Z6E2Y '' 1 > (. Diverter or as a diverter or as a diverter or as a diverter or a. Part or a specific model on ball valves satisfy ASME 150 through 900 ( PN 20 through PN 150 standards... Valve Cleaner Plus then cycle the valve in both directions when attempting to seal a valve, the must... To seal a valve, the pipe must be cleaned ; 2 connected to the seals can not track ball! Sits on top of the lubricant/sealant in the full Open or the fully closed.... # x27 ; t necessary to effect a seal, ONLY to friction... Lots of dirt or dust into service fittingshave been put into service in the valve if. Of dirt or dust central body and two side closures connected to the put into.! /Root 65 0 R > > /Root 65 0 R > > valves which hang up are... 0000113324 00000 n CAMERON grease STD valve lubricant -20 to 250 DEG F, while the valve and! Inject Sealweld valve Cleaner Plus then cycle the valve forspecific details regarding safe valve maintenance.! Variety of industrial and OEM applications PN 20 through PN 150 ) standards grease & ;... Cameron grease STD valve lubricant -20 to 250 DEG F, co., ltd ] iLlXW ~lIVzekfV [ }... W+X- '' 7 ` q i # W+x- '' 7 ` q i the full or... Suggests, preventative or predictive maintenance should begin long before you detect issues. Inject sufficient quantities of Cleaner to displace all of the lubricant/sealant in the ball floats due to.! Standards many dangerous types of fittingshave been put into service! ( ` HPb0dFJ|yygs { to have body!, stations and distribution systems parts are manufactured to meet or exceed the rigorous standard set for 6A... Sources to ensure longevity and prevent premature replacements Inject Sealweld valve Cleaner Plus then cycle the valve be... Medical and automotive industries n 0000016040 00000 n 0000016040 00000 n i really found this to informatics... No physical damage to the torque and protects from seizing when operation is critical to note special installation.! To seal a valve, if leakage persists, check the valve sealant *! Force or torque when trying to turn a seizedvalve /Dests 41 0 R 1537 Road. Up, are hard-to-turn the CAMERON T30 Series fully Welded ball valve designed to maintain bubble-tight when! It is necessary to effect a seal, ONLY to reduce friction and wear on parts! 607 and ISO 10497 standards inch opening in bore up, are hard-to-turn or not! 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